Chrysler 68234997AB Exhaust And Catalytic Converter

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Start by raising the vehicle and securing it on jackstands. If applicable, spray penetrating oil on nuts and bolts for easier loosening. For 2.4L engines (2014 and earlier), remove the oxygen sensor and rear portion of the exhaust system, then detach the converter from the exhaust manifold. For 2.7L engines, remove the front exhaust manifold/catalytic converter by disconnecting oxygen sensors and other components. For rear exhaust manifold/catalytic converter, remove the engine cover, splash shield, crossunder pipe, and oxygen sensors. For 3.5L engines, remove the front and rear exhaust manifold/catalytic converters by disconnecting oxygen sensors and other fasteners. For 3.6L engines, remove the rear catalytic converter by loosening clamps and fasteners, then guide the converter out from the bottom. Before installing the converter, use anti-seize compound on threads and tighten the fasteners securely. Installation is the reverse of removal for all models.

Tighten the mounting bolts starting in the middle and working outward in several increments to the specified torque.

Clean the mating surfaces to eliminate old gasket material and inspect the manifold for distortion and cracks, checking for warpage with a precision straightedge.

The first step is to raise the vehicle and secure it on jackstands.