Chrysler 5161808AD Fuel Pump/Level Unit Module

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The fuel pump/fuel level sensor module is situated in the left compartment of the fuel tank and includes the fuel pump inlet strainer, the pump itself, and a fuel level sensor.

The installation is the reverse of removal, and after installation, the fuel system is primed by turning the ignition switch to On without operating the starter.

Start by removing the module. Then, carefully cut the wiring harness clip and disconnect the fuel level sensor wires. Loosen the two retaining clips and pull out the fuel level sensor. You can replace either the fuel level sensor unit or the fuel pump module.

Start by removing the module. Then, carefully cut the wiring harness clip and disconnect the fuel level sensor wires. Loosen the two retaining clips and pull out the fuel level sensor. You can replace either the fuel level sensor unit or the fuel pump module.

To perform a fuel pressure test, relieve the fuel system pressure and connect a fuel pressure gauge to the fuel supply line. Start the engine and check the pressure on the gauge. If the pressure is not within specifications, check for a restriction in the fuel system or replace the fuel pressure regulator.

Begin by removing the module. Detach the fuel level sensor from the fuel filter module by spreading the four locking tangs and pulling off the sensor. Cut the two wire ties that secure the wiring to the fuel return lines and disconnect the ground wires from the fuel filter module. Remove the fuel level sensor. If you're only replacing the fuel pressure regulator, you can stop here. To remove the fuel pressure regulator from the fuel filter module, pry off the retaining clip. Inspect the condition of the fuel pressure regulator O-rings. If you're replacing the fuel filter module, remove the ground ring from the recess for the fuel pressure regulator. When installing the ground ring in the new fuel filter module, ensure that the ground ring terminal is seated correctly in the notch. After installation, turn the ignition switch to On to activate the fuel pump and check for fuel leakage.

The fuel pump is located inside the fuel tank.

To drain the fuel tank to under 5/8-full:Route a hose through the fuel filler neck hose.Use a hard nylon tube with a 30-degree cut on the end to push open the check valve in the fuel filler neck.

Start by removing the module. Then, carefully cut the wiring harness clip and disconnect the fuel level sensor wires. Loosen the two retaining clips and pull out the fuel level sensor. You can replace either the fuel level sensor unit or the fuel pump module.

If the fuel pump does not come on, check the fuel pump fuse and relay, as well as the wiring.

The fuel pump/fuel level sensor module is situated in the left compartment of the fuel tank and includes the fuel pump inlet strainer, the pump itself, and a fuel level sensor.