To remove the components, first disconnect the negative battery cable from the remote ground terminal, then remove the valve covers. Next, take out the primary timing chain and the primary camshaft sprockets, followed by the retaining bolts from the secondary timing chain tensioner. Verify the markings on the camshaft bearing caps, ensuring they are marked from 1 to 5 with an "I" or "E" for intake or exhaust, and check for arrow marks indicating the front of the engine. Loosen the camshaft bearing caps in reverse order of tightening, keeping them in order for reinstallation. Detach the bearing caps and remove the camshafts, secondary timing chain, and secondary tensioner as an assembly from the cylinder head, noting the differences between intake and exhaust camshafts. Remove the secondary tensioner and timing chain from the camshafts, then inspect the camshaft secondary sprockets for wear, along with the chains and tensioners for any signs of excessive wear that would necessitate replacement. After cleaning the camshaft, inspect the bearing journals for wear and damage, measuring them with a micrometer to check for excessive wear or out-of-round conditions. Measure the lobe height of each cam lobe on the intake camshaft and record the measurements, ensuring that variations do not exceed 0.010 inch (0.254 mm), and repeat the process for the exhaust camshaft. Check the camshaft lobes for any signs of heat discoloration, scoring, or uneven wear, and if they are in good condition, the camshaft can be reused. For installation, align the secondary timing chain(s) over the camshaft sprockets, ensuring the colored links face outward. Create a U-shaped tool from a paperclip to lock the secondary tensioner in place, then install it back between the camshafts and the secondary timing chain. Apply moly-based engine assembly lubricant to the camshaft lobes and journals, ensuring the rocker arms are properly seated. Install the camshafts, secondary tensioner, and timing chain as an assembly in their original position, with the marks on the sprockets and colored links facing up. Install the bearing caps and bolts, tightening them hand tight before following the proper torque sequence for the bearing cap bolts and tensioner mounting bolts. Finally, install the primary timing chain and camshaft sprockets, completing the installation in reverse order of removal.
Posted by MoparPartsGiant Specialist