Chrysler 5096150AA Fuel Tank Sending Unit

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Remove the fuel pump/fuel pressure regulator/Fuel Level Sensor. Disconnect the electrical connector and remove the wedge lock. Using a terminal removal tool, disengage each terminal and pull out the wire. Align the locking lugs on the sending unit with the cutouts in the rails and slide the sending unit to the left. Lift off the sending unit. Installation is the reverse of removal.

Make alignment marks on the mounting flange and fuel tank for correct realignment during installation.

The fuel level sending unit is secured to the fuel pump housing by a pair of mounting rails on the side of the housing. To remove the sending unit from these two rails you must disengage a pair of locking lugs, located on the underside of the sending unit, that can only be disengaged from the mounting rails by aligning them with the cutouts in the rails. Using an awl or a small screwdriver, carefully lever the lug on the fuel level sending unit toward the area between the two mounting rails until it disengages from the locking lug on the upper rail. Then slide the sending unit to the left until the lugs on the underside of the sending unit are aligned with the cutouts in the mounting rails and lift off the sending unit.

Inspect the inlet strainer and clean or replace if necessary.